Minimize Risk, Maximize Production

KEEP SAFETY AND EFFICIENCY FROM GOING UP IN SMOKE WITH THE MOST TRUSTED NAME IN FIRE-RESISTANT HYDRAULIC FLUIDS.

For those who won’t compromise on efficiency and safety, there’s Quaker’s QUINTOLUBRIC® line of fire-resistant hydraulic fluids. Our solutions keep your machines working at optimal performance with fewer interruptions and a longer life span for a lower total cost of ownership, increased safety and reduced risk.

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FIRE SAFETY NEWS

Mineral oils are highly flammable and are often a serious source of fire hazards in high-temperature environments and applications close to open flames or heated metal parts. The risk is further increased by the rapid and aggressive Ignition rate of mineral oils. Today mineral oil dangers present industries with very real major risks including disruption in operation, plant shut down, and threats to worker safety. With QUINTOLUBRIC® products, this risk can be reduced and managed preventively.

 

Ignition of Hydraulic Fluid Sprays by Open Flames and Hot Surfaces
Hydraulic fluids are widely used in a range of industries. One of the hazards of pressurized hydraulic fluids is that they can present a considerable fire hazard. When a spray is released under pressure, it can be ignited readily by hot surfaces such as heated or molten metal, electric furnaces, open frames and welding arcs. The frequency of fires involving hydraulic fluids has prompted the introduction of fire-resistant hydraulic fluids. The National Institute for Occupational Safety and Health conducted a study that compares the ignition results of non-fire-resistant hydraulic fluid sprays with the results of fire-resistant hydraulic fluids.

Reference: Yuan, Liming. “Ignition of Hydraulic Fluid Sprays by Open Flames and Hot Surfaces.” Centers for Disease Control and Prevention. Pittsburgh Research Laboratory, National Institute for Occupational Safety and Health. Web. 21 Apr. 2015.

 

How to Prevent Hydraulic Oil Fires

To provide the appropriate protection in manufacturing operations it is necessary to assess the risks related to the use of non-fire-resistant hydraulic fluids. Typically mineral oil is the fluid chosen to operate hydraulic systems, due to the technical benefits and price. However, because hydraulic systems are highly pressurized flames from a hydraulic oil fire can spread reaching other combustible material rapidly increasing the reach of the fire. When assessing fire related risks, the three main parts of the hydraulic system should be looked at, the pump unit, the piping system, and the drives, because an oil fire can cause immediate damage to any one of these parts. The simplest way to mitigate these risks is to change to a non-combustible fluid. Or the risk of fire can be eliminated by using electric or pneumatic drives instead of hydraulic drives.

Reference: Kankare, Eero. “How to Prevent Hydraulic Oil Fires.” – If-insurance.com. Web. 10 Apr. 2015.

 

Fire Hazards of Hydraulic Systems
Typically, industries that utilize hydraulic systems fail to apply ways to prevent and control hazards caused by these systems. As a result fires involving both the equipment and fluid often occur. Global Asset Protection Services put together a guide to help these companies identify the hazards associated with hydraulic fluids, and also explain how to reduce these hazards, some of these ways include the hydraulic fluid type used, the piping system design, operation and maintenance, and the systems interlock design, housekeeping, and an automatic fire protection design.

Reference: Protection LLC.Global Asset. “FIRE HAZARDS OF HYDRAULIC SYSTEMS.” GAPS Guidelines. Web. 4 Mar. 2016..

 

Understanding the Benefit FM Approved Industrial Lubricants

Hydraulic fluids are part of a lot of operations in everyday life – from stopping our automobiles to compressing our trash, to generating and transmitting electricity. These fluids are also used extensively in a wide range of manufacturing industries. However, in these industries, if the pressurized fluids are released they typically result in an atomized spray or mist that can easily ignite when it contacts a hot surface, open flame or electric arc. Using a fluid in a hydraulic system that has been FM approved can prevent or significantly reduce the extent of damage in a fire.

Reference: FM Approvals. “Understanding the Benefit FM Approved Industrial Lubricants.” Web. 4 Mar. 2016.


 

QUINTOLUBRIC® PRODUCT LINE

 

HIGH WATER CONTENT FLUIDS – HFA

QUINTOLUBRIC® 807

Designed for use in water hydraulic systems with reciprocating piston pumps. Provides effective protection against rust and micro-organism growth. Has a strong affinity for metal and provides effective boundary lubrication between sliding steel surfaces.

Main Applications: Hot, cold and tin rolling and pickling

  • Stable in high temperatures and freeze-thaw conditions
  • Strong affinity for metal
  • Provides effective boundary lubrication between sliding steel surfaces
  • Very resistant to hard water soap formation
  • Protects against corrosion, bacterial and fungal growth at a minimum concentration
  • Reduced environmental impact

 

 

WATER GLYCOL FLUIDS – HFC

QUINTOLUBRIC® 702-46 RD and N 702

Optimizes performance in hydraulic systems where fire-resistant fluids are required. Prevents ignition that could occur in hydraulic systems operating under high pressure through sudden line ruptures or fluid contact with a high temperature source.

Main Applications: Casting, die casting, iron casting, pickling and tempering

  • Superior liquid and vapor phase corrosion protection
  • High viscosity index
  • Excellent shear stability
  • Excellent chemical thermal and hydrolytic stability
  • Factory Mutual Approved

 

 

 

 

SYNTHETIC WATER-FREE FLUIDS – HFD-U

QUINTOLUBRIC® 888-46 and 888-68

Replaces anti-wear, mineral oil-based hydraulic fluids used in applications where fire hazards exist. For use in systems with a maximum reservoir temperature of 70°C (150°F), in combination with partial refreshment by system leakage. Also used in environmentally sensitive hydraulic applications without compromising overall hydraulic system operations.

FACTS:

Main Applications: Casting, die casting, iron casting, hot and cold rolling, pickling, tin rolling, tempering, galvanizing, mobile equipment, belt take-up hydraulics, hydraulic couplings, power generation, tunneling, and press hardening

  • Global formulation
  • Excellent shear stability
  • Best-in-class fluid life
  • Reduced environmental impact
  • Factory Mutual Approved

 

 

 

MINERAL OIL vs. SYNTHETIC WATER FREE FLUIDS

Performance on a 1,652°F (900°C) tilted hot plate

QUINTOLUBRIC® 855 and 865

Vegetable ester based fluid designed to replace anti-wear, mineral oil based hydraulic fluids as well as vegetable-based fluids and polyol esters. For use in systems with a maximum reservoir temperature of 70°C (150°F), in combination with partial refreshment by system leakage. Has a higher viscosity index compared with mineral oil makes it ideal for use at a wider temperature range – has good cold start-up properties and offers a higher viscosity at increased temperatures.

Main Applications: Slab caster, Hot and cold rolling, Pickling, Tin rolling, Tempering, Mobile equipment, Belt take-up hydraulics, and Hydraulic couplings

  • Good lubrication properties
  • Compatible with most standard seal materials
  • Energy saving because of low density compared to other HFD type fluids
  • Does not compromise the overall hydraulic system in environmentally sensitive hydraulic applications
  • Factory Mutual Approved

 

 


 

Quaker QUINTOLUBRIC® fluids, the safest choice for your plant.